Best Manufacturing Analytics Software in the USA

Tractian is the Industrial Copilot for maintenance and reliability, combining hardware and software solutions to monitor asset performance, manage industrial operations, and implement predictive maintenance strategies. Its AI-driven platform empowers businesses to prevent unplanned equipment downtime and boost production output. The company is headquartered in Atlanta, GA, and extends its presence globally with offices in Mexico City and Sao Paulo. Learn more at tractian.com.

For over two decades, Shoplogix has helped leading manufacturers worldwide unlock hidden production potential by transforming real-time machine and performance data into actionable insights. The platform automatically captures signals like downtime, scrap, and throughput, delivering visual dashboards that enable teams to identify bottlenecks, reduce losses, and improve continuously—both during shifts and in post-shift analysis. With OneSignal connectivity, Shoplogix integrates with any machine brand or type to deliver real-time, granular insights on slow-running, starved, or idle machines. Its intuitive visual management system allows operators and managers alike to quickly detect and act on issues. Integrated analytics provide powerful, slice-and-dice capabilities similar to leading BI tools, without leaving the platform. Designed for agility, Shoplogix supports scaling from a single line to multi-plant operations across geographies. Continuous improvement tools like Action Plans and Digital Andon alerts keep teams engaged, aligned, and empowered to act—making Shoplogix a powerful ally in the pursuit of operational excellence.

Manufacturing Test & Repair Data can be used to increase internal efficiency, reduce warranty claims, and improve supply chain collaboration. WATS is a Manufacturing Intelligence Solution for Electronics Manufacturers of all sizes, in the following industries: industrial electronics, consumer electronics and medical instrumentation. WATS allows you to access global data from both your sub-contracted and internal manufacturing. Any test or repair data format. It allows you to quickly identify the most common failures and issues across multiple dimensions. True First Pass Yield for products and factories, revisions and test stations, OEE/CPK, dashboards++ WATS offers detailed test and repair data analytics as well as customizable alarming capabilities, operator interfaces and detailed test asset maintenance management. It also features a centralized distribution mechanism that distributes properties such a test software, unit firmware and MAC addresses.

Implement sensors tailored for IoT applications and enhance the data collected by integrating it with environmental and control system information. This integration should occur in real-time with enterprise data, facilitating the deployment of predictive algorithms to uncover fresh insights and leverage your data for impactful purposes. Utilize advanced analytics to foresee maintenance issues, gain insights into asset usage, minimize defects, and fine-tune processes. Capitalize on the capabilities of connected devices to provide remote monitoring and diagnostic solutions. Furthermore, use IoT analytics to anticipate safety risks and ensure compliance with regulations, thereby decreasing workplace accidents. Lumada Data Integration allows for the swift creation and expansion of data pipelines, merging information from various sources, including data lakes, warehouses, and devices, while effectively managing data flows across diverse environments. By fostering ecosystems with clients and business associates in multiple sectors, we can hasten digital transformation, ultimately generating new value for society in the process. This collaborative approach not only enhances innovation but also leads to sustainable growth in an increasingly interconnected world.

dataPARC is a self-service industrial data visualization & analytics toolkit designed for process manufacturers seeking to improve quality, increase yield, & optimize their operations. Collect, connect, & analyze data from across the plant with dataPARC’s process data analytics & visualization platform. Solve challenging process & product quality issues with simple, yet powerful trending & diagnostic analytics tools. Build sophisticated dashboards and displays to monitor processes & share production KPIs across your enterprise. Leverage artificial intelligence (AI) and machine learning to drive continuous improvement & increase margins via predictive modelling.

Smart Software, a leading provider in demand planning, inventory optimization, and supply chain analytics solutions, is based in Belmont, Massachusetts USA. Smart Software was founded in 1981 and has helped thousands of customers plan for future demands using industry-leading statistical analysis. Smart Inventory Planning & Optimization is the company's next generation suite of native web apps. It helps inventory-carrying organizations reduce inventory, improve service levels, and streamline Sales, Inventory, Operations Planning. Smart IP&O is a Digital Supply Chain Platform that hosts three applications: dashboard reporting, inventory optimization, demand planning. Smart IP&O acts as an extension to our customers' ERP systems. It receives daily transaction data, returns forecasts and stock policy values to drive replenishment planning and production planning.

HighByte Intelligence Hub is an Industrial DataOps software solution designed specifically for industrial data modeling, delivery, and governance. The Intelligence Hub helps mid-size to large industrial companies accelerate and scale the use of operational data throughout the enterprise by contextualizing, standardizing, and securing this valuable information. Run the software at the Edge to merge and model real-time, transactional, and time-series data into a single payload and deliver contextualized, correlated information to all the applications that require it. Accelerate analytics and other Industry 4.0 use cases with a digital infrastructure solution built for scale.

Scytec DataXchange, a Cloud and On Premise OEE and analytic machine monitoring system, is available. DataXchange uses innovative IIoT technology to increase equipment efficiency, utilization, and shop floor productivity. DataXchange can be used with a variety of manufacturing machines, including CNC's and PLC's as well as robots, welders, and manual ones. You can create custom shop floor data entry rules to automatically collect shopfloor data from a wired or wired connection on MTConnect and Fanuc FOCAS based machines, as well as older and manually operated machines. DataXchange provides all the OEE reports and charts, dashboards, notifications, and notifications that you need to analyze the machine data. It also triggers notifications. This allows you to meet the needs of small facilities aswell as multi-site enterprise-level operations.

FreePoint Technologies' ShiftWorx provides a ‘holistic’ shopfloor management platform that when applied in whole or in succession affords manufacturers a production optimization solution backed by Toyota Production System (TPS) consulting expertise. ▪ Fully customized modular suite of products. ▪ Toyota Production System (TPS) expertise ▪ Measures and monitors critical production areas. ▪ Managed Services included. ▪ Cloud-connects equipment of any age, type or brand. ShiftWorx is a unique grouping of modules that provide an end-to-end solution for continuous improvement across the production floor. ▪ Production Management - Real-time information on machine performance, jobs, and operator workforce. ▪ Performance Analysis - Metrics at the machine, line or plant for historical, situational and predictive insights. ▪ Quality & Compliance - Benchmarking, standards and procedures to meet audit and compliance regulations. ▪ Team Member Development & Performance - Operators have better tools for creating value added work. Measure, Analyze, and Improve with ShiftWorx! Contact us for a complimentary consultation from our TPS experts! Schedule a software demo specific to your Industry today!

Turn machine data into actionable insight - fast. FourJaw technology turns live machine data into clear, usable insights, empowering better decisions across every shift, every site and every machine. Not just when a machine stops, but where energy’s being wasted, where jobs are stalling and where time and capacity slip away. FourJaw’s plug-and-play IoT hardware connects to almost any machine. It’s installed in minutes with no disruption and no downtime. Real-time insights into performance, OEE, energy, and output, all in one intuitive platform, with configurable dashboards that show the data manufacturers need, how they need it, making reporting and analysis feel effortless. See what’s underperforming, what needs improving, and where to act next. From one machine to the entire factory, it’s simple to install and built to scale. FourJaw. Factory Intelligence. Made Simple.

FlexSim allows you to answer any question about your company with accuracy. It is a powerful simulation tool that was built from the ground up to make simulation simple and easy without sacrificing any functionality or visual appeal. With drag-and-drop controls, easy-to-use features, you can create stunning, detailed models that produce results but make an impact like charts or spreadsheets.

Stop problems as they happen with real time visibility from the factory floor. Mingo Smart Factory is the easiest to use, fastest to implement manufacturing analytics system that you can’t outgrow. This productivity platform is a plug-and-play solution that seamlessly works on top of your current hardware. Mingo is a manufacturing productivity and analytics tool that gives real-time visibility to the factory floor. It helps to reduce downtime, improve on time delivery and increase profitability for manufacturing companies. Mingo empowers manufacturers with analytics and manufacturing productivity software to start small, think big and move fast. It's not just software - Mingo includes sensors that will bring older machines into the 21st century. Mingo is the digital toolkit you need to reduce downtime, real time visibility, replace Excel, unlock capacity and improve OEE. Use Mingo to reduce waste and improve efficiency, as well as drive your next phase in business growth. All this from one platform. It's so efficient you'll be amazed how you managed your factory without it.

Aegis Software's FactoryLogix is revolutionizing the field of Manufacturing Execution Software (MES). This innovative platform provides cutting-edge technology through a comprehensive suite of software modules designed to enhance manufacturing processes. Serving as an all-encompassing solution, FactoryLogix encompasses the complete manufacturing lifecycle, starting from product introduction and material logistics to manufacturing execution and robust analytics with dashboards. By offering such extensive capabilities, FactoryLogix equips manufacturers with the agility, insight, and oversight essential for maintaining a competitive edge in today's fast-paced market. This holistic approach ensures that businesses can optimize their operations at every stage.

BIOVIA solutions foster an unparalleled environment for scientific management, enabling organizations focused on science to develop and interlink innovations in biology, chemistry, and materials to enhance our quality of life. The leading BIOVIA portfolio emphasizes the seamless integration of diverse scientific disciplines, experimental workflows, and information needs throughout the entire spectrum of research, development, quality assurance, quality control, and manufacturing. It boasts capabilities spanning Scientific Informatics, Molecular Modeling and Simulation, Data Science, Laboratory Informatics, Formulation Design, BioPharma Quality and Compliance, as well as Manufacturing Analytics. BIOVIA is dedicated to accelerating innovation, boosting productivity, enhancing quality and compliance, lowering costs, and expediting product development for clients across various sectors. Additionally, it plays a crucial role in managing and unifying scientific innovation processes and information throughout the entire product lifecycle, ensuring a comprehensive approach to scientific advancement.

Seeq is the first app that focuses on process data analytics. Search your data, add context, model, cleanse, find patterns, establish boundaries and collaborate in real-time with time series data. No matter what your operational data system or process historian - the OSIsoft®, PI System®, Honeywell’s Uniformance®, Emerson DeltaV and Ovation or Inductive Automation's Ignition - Seeq can connect and get to work in minutes. What's missing in the current hype about predictive analytics, machine learning and data science is solutions to the real problems that an analytics-driven company faces. Your current employees' expertise. Collaboration and knowledge capture are key to fostering sharing and reuse of analytics efforts. The ability to quickly distribute insights to those who need them to improve outcomes.

Skyland PIMS® offers a comprehensive solution for managing both product and process data from end to end. This collaborative platform is designed for both emerging and established global drug sponsors and contract manufacturing organizations (CMOs), enabling them to effectively handle essential development, manufacturing, and quality information. With its cloud-based architecture and validatable software, the system ensures quick implementation and reduced total cost of ownership (TCO). It allows users to maintain data consistency, comprehension, and oversight throughout the supply chain, resulting in quicker and more effective scale-ups, technological transfers, and commercial launches. Users can easily capture batch information and utilize summary dashboards for effective data monitoring, release tracking, analysis, and reporting. The platform also simplifies the management of product and process specifications along with target control limits while enabling effortless audit trail creation. Furthermore, it seamlessly integrates batch and limits data to generate insightful process analysis and control charts. Compliance with CPV/APR reporting requirements is made straightforward, all while maintaining a persistent library of product and process data that supports transparency and integrity across global networks. By streamlining data management throughout the product lifecycle and supply chain, Skyland PIMS® enhances operational efficiency and collaboration among stakeholders. This innovative approach not only improves regulatory compliance but also fosters a culture of continuous improvement within organizations.

Opcenter Intelligence, previously referred to as "Manufacturing Intelligence," is an advanced solution designed for enterprise-level manufacturing analytics, focusing on the evolving transformational technologies that are influencing the future of data analysis within the manufacturing sector, such as mobile internet, cloud technologies, and sophisticated analytics. This platform synthesizes, organizes, and consolidates diverse manufacturing data from various sources within a company, transforming it into a unified and contextualized format that enables immediate and actionable insights. The integrated information encompasses not just process data but also business metrics, operational data, and key performance indicators (KPIs) that are critical to manufacturing operations. By utilizing this solution, organizations can enhance their decision-making processes and drive operational excellence.

The Quartic AI platform enables businesses to tackle the hurdles associated with implementing advanced manufacturing technologies, allowing them to reach optimal operational efficiency more quickly. Regardless of whether your manufacturing data resides in a cloud data lake or at the edge, Quartic AI seamlessly integrates with your data, transforming it into smart, analytics-ready information enriched with dynamic context. Its automated machine-learning capabilities empower users to create AI applications through problem-solving workflows, while also incorporating complex event processing to facilitate the deployment of streaming analytics within a tested and reliable microservices architecture. By utilizing flexible and familiar industrial workflows, the platform minimizes customization efforts, promoting rapid enterprise-wide scaling, enhancing IT-OT alignment, and accelerating overall adoption. Designed specifically to expedite and offer scalable IIoT and AI solutions, this platform provides a comprehensive, edge-to-enterprise full-stack solution that prioritizes the needs of operational technology users. Begin your journey with an asset and evolve into a smart enterprise, unlocking new levels of efficiency and innovation!

The PathWave Manufacturing Analytics platform merges test and measurement proficiency with data science and big data engineering, delivering practical insights across all tiers of your organization in the forthcoming smart factory landscape. By leveraging advanced big data analytics, you can enhance yield, reduce retesting and handling, and diminish the costs associated with poor quality. This innovative approach not only accelerates your Return on Investment but also improves overall business performance through unique analytics. Additionally, it enables real-time predictions of potential quality problems during manufacturing, utilizing optimized machine learning models for anomaly detection. Users can conveniently save their workspace and access a personalized dashboard in real-time from any location. Moreover, the platform offers no-code, specially designed diagnostic tools and visualizations that cater to operators, technicians, and engineers at every level. This comprehensive solution empowers teams to make informed decisions swiftly and enhances collaboration across departments.

Plutoshift’s Operational Data Platform (ODP) offers automated performance tracking and predictive analysis aimed at optimizing physical infrastructure, enhancing efficiency, minimizing costs and waste, and fostering the development of more sustainable and resilient businesses. The most significant hurdle in extracting value often lies in the initial stages of data extraction and processing. To address this, Plutoshift effectively ingests, processes, and organizes all data from infrastructure, business operations, and even external sources, thereby establishing a solid foundation for actionable insights. The platform fully automates and manages the entire data pipeline, eliminating the need for extra IT personnel. With Plutoshift, organizations gain a continuous and comprehensive view of their operations at various levels, including workflow, site, and enterprise. Operators can instantly access trends and key performance indicators (KPIs) for all processes and assets, enabling swift decision-making. Additionally, the system features customizable alerts, response tracking, and detailed contextual reports, empowering teams to quickly spot issues, avert potential downtimes, and identify the underlying causes of problems. This proactive approach not only enhances operational efficiency but also supports strategic decision-making for long-term success.

The SAP Digital Manufacturing Cloud provides a comprehensive manufacturing execution system (MES) that enables the execution of processes, scenario analysis, and system integration using an efficient Industry 4.0 framework. It allows key stakeholders to gain insights into manufacturing performance at both global and plant levels through user-friendly, preconfigured analytics. By consolidating various manufacturing operations management (MOM) and automation systems, it connects multiple solutions and standard-based interfaces for streamlined data acquisition. Furthermore, it promotes ongoing business enhancement by employing advanced algorithms and machine learning to speed up root-cause analysis. As a result, businesses can meet highly individualized market demands, manage significant product variability, and enhance customer satisfaction while also preserving productivity, profitability, and quality standards. This holistic approach ultimately positions organizations to navigate the complexities of modern manufacturing more effectively.

The cutting-edge ArchFX platform, equipped with advanced databases, software, hardware, and AI capabilities, is tailored to overhaul electronics assembly processes. The future of manufacturing begins now. Producers can precisely and efficiently anticipate challenges and address them proactively. Our clients are transforming their manufacturing practices through instant access to information and comprehensive analysis, yielding a remarkable 30x return on investment. Discover how the ArchFX platform is designed to deliver crucial analytics and timely alerts. It encompasses every piece of equipment—no machine is excluded, regardless of vendor or modern API compatibility. Utilizing our diverse software and hardware connectors, we gather extensive data from all machines on the production line, from the latest pick-and-place devices to the various assembly units. The data from these machines is swiftly transmitted to high-performance, multi-threaded brokers, resulting in real-time dashboards and alerts powered by the standardized data from the ArchFX Broker, ensuring that manufacturers have the insights they need at their fingertips. Furthermore, this comprehensive approach empowers businesses to optimize their operations and enhance overall productivity.

Operators in the information sector must excel and be accessible with just one click. Oden Technologies empowers manufacturers to leverage intricate manufacturing data, resulting in exceptional frontline performance. Our solutions convert billions of data points from real-time process sources and contextual production systems into actionable insights, anticipated outcomes, and ready-made visualizations, among other features. With Oden’s innovative turnkey infrastructure, dedicated customer success team, and user-friendly interfaces, tangible results can be achieved within weeks rather than years. We provide prescriptive recommendations to machine operators that adapt to immediate line constraints and align with organizational objectives. Process AI allows new operators to function at the level of seasoned staff members. Our analytics and visualizations, which can be used as-is or customized, help identify opportunities and the underlying causes of efficiency losses. Furthermore, factory analytics caters to various teams surrounding the operators, facilitating deep dives into their data to extract valuable insights and drive continuous improvement. This comprehensive approach ensures that every aspect of the manufacturing process is optimized for maximum efficiency.

Guidewheel's AI platform will help you get more out of existing assets, reduce costs, and make your team win. The fastest way to improve factory operation. Track downtime accurately and identify root causes for improved efficiency and utilization. Forecast throughput accurately and track planned production vs. actual. Monitor OEE in real-time and see your trend over time. Track cycles, cycle times, and performance against goals. Monitor energy consumption and look for ways to reduce costs and consumption. Find out about maintenance issues before they become a problem. Monitor conditions such as temperature, flow, humidty, and pressure. Unlock hidden capacity by revealing and addressing losses such as preventable downtimes, long changeovers and late starts. AI-driven alerts will notify you when performance is deviating from the plan. This allows your team to take corrective actions and stay on track. Delivering on time is the best way to build customer trust.

Vanti’s manufacturing analytics stands out as a powerful tool for modern plant professionals. It integrates data from various manufacturing sources, resulting in an automated and user-friendly platform for generating manufacturing insights. By leveraging sophisticated natural language processing, Vanti translates intricate production patterns into straightforward insights that users can act upon. This approach streamlines the data exploration process, making it feel as effortless as having a chat. Users can engage with their data using simple, conversational queries, which enhances the overall experience. In addition, the platform automatically produces detailed visual representations like charts and highlights, enriching the understanding of the data. All of these features are seamlessly integrated into an easy-to-navigate user interface, ensuring that it remains accessible to individuals regardless of their technical background. With Vanti’s advanced analytics, manufacturing professionals can achieve a thorough comprehension of plant operations, ultimately leading to improved decision-making and productivity. This holistic understanding can significantly contribute to the optimization of manufacturing processes.