Best Machine Monitoring Software for Small Business

eMaint, a cloud-based Computerized Maintenance Management System (CMMS), is an award-winning software that helps organizations improve their ability to manage their maintenance reliability operations, equipment, and compliance. eMaint is suitable for any size company or enterprise. It integrates all the tools they require into one powerful platform, saving companies valuable time and money. It includes maintenance scheduling, work order management, reports and dashboards as well as predictive maintenance, preventive maintenance and mobile maintenance. It also manages inventory management and asset management.

UpKeep is a mobile-first software for facilities and equipment maintenance that is trusted by some the largest companies in the world. UpKeep allows asset and facility management teams to get better data and collaborate seamlessly to improve productivity. It includes tools to create work orders on the go, keep track of all current or upcoming work orders and monitor the health of locations.

Fogwing Asset+, powered by IoT & AI technologies, is a comprehensive software for Asset Management and Computerized Maintenance Management System. Asset+ gives you the real-time insight to manage your maintenance operations and reduce operational costs.

The IBM Maximo® Application Suite comprises a collection of applications designed for effectively monitoring and managing assets, as well as for predictive maintenance and reliability planning. Maximo Application Suite enables organizations to maximize the value derived from their enterprise assets through a unified, cloud-based platform that harnesses the power of AI, IoT, and analytics to enhance performance, prolong asset lifespans, and minimize both operational downtime and expenses. Equipped with IBM Maximo's leading-edge technology, users benefit from adaptable applications for CMMS, EAM, APM, and RCM, all while enjoying simplified installation and management processes, alongside an improved user experience through the integration of shared data and workflows. Utilizing AI and analytics allows for effective management and maintenance of high-value assets, which not only optimizes their performance but also extends their operational lifecycles and decreases costs and downtime. By incorporating automated asset inspections that are powered by real-time data and artificial intelligence, organizations can significantly enhance their inspection procedures. This comprehensive suite ensures that users are well-prepared to meet the challenges of asset management in today’s fast-paced business environment.

LLumin's CMMS+ is a comprehensive software solution designed to efficiently manage assets, facilities, and maintenance operations. The software provides a range of features and functionalities that allow organizations to streamline their maintenance workflows, reduce downtime, and increase productivity while saving time and money. The benefits of LLumin's CMMS+ are numerous. By streamlining maintenance workflows, organizations can reduce downtime and increase productivity. By proactively maintaining assets, organizations can prevent costly breakdowns and extend asset lifespan. By automating inventory management, organizations can ensure that they have the necessary parts and supplies on hand to complete maintenance work orders, minimizing downtime. And by providing real-time data and analytics, organizations can make informed decisions and optimize maintenance operations. The return on investment (ROI) for LLumin's CMMS+ is significant. By reducing downtime and increasing productivity, organizations can realize significant cost savings. By extending asset lifespan and proactively maintaining assets, organizations can avoid costly breakdowns and reduce maintenance costs.

Fiix is a computerized maintenance system (CMMS). It empowers businesses from a wide range of industries to organize and transform data into actionable insights. Fiix is a cloud-based software that helps companies plan, track, and schedule maintenance activities. It's also less expensive than traditional maintenance systems. Fiix offers fully customizable interactive dashboards that can be customized to your needs. It also allows you to import assets from Excel or CSV. Other features include the ability for creating, assigning and managing unlimited work orders. There are also drag and drop calendars, parts and supplies tracking, mobile accessibility, and many other useful features.

Scytec DataXchange, a Cloud and On Premise OEE and analytic machine monitoring system, is available. DataXchange uses innovative IIoT technology to increase equipment efficiency, utilization, and shop floor productivity. DataXchange can be used with a variety of manufacturing machines, including CNC's and PLC's as well as robots, welders, and manual ones. You can create custom shop floor data entry rules to automatically collect shopfloor data from a wired or wired connection on MTConnect and Fanuc FOCAS based machines, as well as older and manually operated machines. DataXchange provides all the OEE reports and charts, dashboards, notifications, and notifications that you need to analyze the machine data. It also triggers notifications. This allows you to meet the needs of small facilities aswell as multi-site enterprise-level operations.

Predator Software has been automating manufacturers around the world since 1994. They have developed and won numerous awards for their innovative software applications. Predator Software is a leader in Industry 4.0, lean manufacturing and industrial networking solutions. Predator's SFC technology includes CNC networking, OEE and machine monitoring, data collection, machine simulator & verification, tool management, gage crib management. Traveler management, CNC post processing. Flexible manufacturing systems. Robotic cell control software.

Implementing best practices for the efficient deployment, management, and upkeep of equipment is crucial. Centralize all information regarding your assets and equipment in one repository to facilitate streamlined asset management and enhance customer service operations. The solution utilizes a native application built on SAP Fiori, delivering an enterprise-level application that mirrors the ease of consumer-grade user experiences. By inviting your business partners to join the network with a complimentary basic membership, you can effectively share content and foster collaboration, all while receiving ongoing support from our dedicated enablement team. This centralized hub serves as the definitive source for data sheets, documentation, and 3D work instructions. Furthermore, by offering a cohesive and intuitive user experience powered by SAP Fiori, you can significantly accelerate user adoption and simplify the overall process. This approach not only enhances operational efficiency but also supports a more connected and engaged business ecosystem.

Enhancing machine uptime while boosting corporate profitability can be achieved without the need for costly capital expenditure initiatives or intricate engineering solutions. Nikola Labs simplifies the process of scaling Vero®, an accessible and comprehensive condition monitoring system, throughout your organization, enabling you to gain vital insights at both facility and enterprise levels to inform essential reliability choices. In light of significant labor shortages and an aging skilled workforce, manufacturers are under intense pressure to sustain uptime and adhere to production schedules. By equipping your workforce with the predictive insights necessary for maintaining optimal factory operations, Nikola Labs offers a distinct competitive edge, fostering a shift from a reactive approach to a proactive operational culture. Additionally, our all-inclusive solution encompasses everything from professional installation to in-depth analysis and tailored maintenance advice, allowing your teams to focus on planning and executing scheduled maintenance rather than constantly addressing urgent issues, ultimately leading to a more efficient and effective manufacturing process. This holistic approach not only supports operational goals but also contributes to long-term sustainability in the industry.

The Skysens IoT platform serves as a versatile application layer featuring middleware specifically designed for Internet of Things (IoT) solutions. This platform seamlessly integrates with a variety of IoT sources, whether they are IP-based or utilize non-IP technologies like LPWAN, offering a plethora of functionalities such as user management, alarming, reporting, and rule management among others. With the robust Skysens middleware, it is capable of interfacing with pre-existing legacy data systems, including SCADA, while maintaining full operational capabilities. The platform provides distinct application modules tailored for smart industries, smart cities, and smart enterprises, ensuring user-friendly access. It also includes various pre-configured applications that address needs such as condition monitoring, location tracking both indoors and outdoors, and maintenance oversight. Enhanced by a device ID-based cross-rule function, it facilitates the creation of intelligent actions based on established rules through the bi-directional connectivity of LPWAN networks. Additionally, the platform features an API server that supports connectivity-agnostic integration of LPWAN-based applications via REST APIs. Furthermore, the Skysens mobile application is readily available for download on both Android and iOS devices, allowing users to engage with the platform conveniently on their smartphones.

The Datacake platform enables you to implement various Industrial IoT applications, including condition monitoring, data logging, real-time dashboards, and comprehensive data analytics. You can easily connect devices and gateways using LoRaWAN or NB-IoT protocols. With options like MQTT and other interfaces, the platform offers flexibility in integration. Utilizing the Datacake IoT platform along with Ready-to-Use LoRaWAN sensors, you can effectively monitor water levels in various settings, whether in flowing streams, stagnant ponds, or storage containers. Additionally, the platform features modern online mapping tools that allow you to visualize the real-time locations of your IoT assets, such as sensors and machines, on Interactive Maps. You can also track the historical routes traversed by these devices, providing valuable insights directly on the map. Furthermore, you have the capability to upload images and position sensors within detailed floor plans, hall layouts, or other relevant diagrams. This functionality allows you to present on-site conditions to your customers in an intuitive manner. Data can be sent to your devices on Datacake using webhooks, and there are also payload decoders available for handling HTTP requests. By leveraging these features, businesses can enhance their operational efficiency and improve decision-making processes.

Turn machine data into actionable insight - fast. FourJaw technology turns live machine data into clear, usable insights, empowering better decisions across every shift, every site and every machine. Not just when a machine stops, but where energy’s being wasted, where jobs are stalling and where time and capacity slip away. FourJaw’s plug-and-play IoT hardware connects to almost any machine. It’s installed in minutes with no disruption and no downtime. Real-time insights into performance, OEE, energy, and output, all in one intuitive platform, with configurable dashboards that show the data manufacturers need, how they need it, making reporting and analysis feel effortless. See what’s underperforming, what needs improving, and where to act next. From one machine to the entire factory, it’s simple to install and built to scale. FourJaw. Factory Intelligence. Made Simple.

We cater to numerous clients, ensuring daily prevention of downtime while significantly enhancing their financial outcomes. Explore approaches to eradicate downtime specific to your sector, leading to decreased financial setbacks and improved operational efficiency. Our continuous monitoring focuses on critical assets that could result in lost production and expensive repairs if they fail. Each year, organizations face production losses stemming from unexpected downtime and its repercussions. We can proactively monitor and address over 100 potential machine issues while they are still developing. These problems can often be detected weeks or even months before a failure occurs. Our platform offers comprehensive monitoring across various conditions and components, providing a complete overview of an asset’s health. By identifying issues early, we enable proactive measures that allow for the most cost-effective resolutions, minimizing unplanned downtime and lowering yearly machine repair expenses. We combine the strengths of human insight and advanced technology to guide our clients in determining the necessary actions to take. Ultimately, our commitment is to enhance operational reliability and safeguard against unexpected disruptions.

APM Health, a component of GE Digital's asset performance management suite, oversees data for a wide range of assets and systems, thereby establishing a thorough and validated data repository that offers a unified perspective on anticipated performance across asset, plant, and enterprise levels. By addressing the issues of data inconsistency and delay linked to industrial asset management, APM Health grants users a real-time insight into asset health and condition, issues early warnings about possible failures, and identifies areas of elevated risk. The health manager utilizes the gathered data to assess and communicate the asset's current health within its operational framework. It employs anomaly detection through the calculation of various metrics and the implementation of rule-based exceptions. Furthermore, the health manager facilitates both continuous monitoring of asset health through data oversight and discrete or periodic assessments via rounds and calibration management, ensuring a comprehensive approach to asset reliability. This dual monitoring capability enhances the overall effectiveness of asset management strategies, allowing for timely interventions and informed decision-making.

FactoryWiz Machine Monitoring serves as a robust intranet solution aimed at improving manufacturing efficiency by offering real-time insights into machinery operations. It gathers and timestamps data from various assets, including CNC machines, robots, and assembly lines, and displays this information through user-friendly dashboards that can be accessed from any internet-enabled device. This system empowers management to make timely, informed decisions and strategize future actions based on historical performance data. Among its notable features is FactoryWizTV, which showcases live statuses of machines—indicating whether they are running, paused, idle, or experiencing alarms—and accommodates different operational modes such as setup and maintenance. The platform also includes customizable dashboards that highlight essential metrics like machine uptime, Overall Equipment Effectiveness (OEE), active jobs, part counts, and reasons for idle time. Furthermore, FactoryWiz offers a variety of predefined reports to monitor productivity, which can be tailored using tools like Crystal Reports and Power BI, allowing for deeper analysis and reporting flexibility. This capability ensures that users can adapt the system to meet their specific operational needs and objectives.

SmartCBM, developed by Allied Reliability, serves as a holistic condition-based maintenance solution aimed at identifying potential component failures that can result in unexpected operational halts or excessive costs. By leveraging advanced predictive maintenance technologies, along with process data, statistical process control, and data analytics, SmartCBM facilitates the design, implementation, execution, and optimization of maintenance strategies, ultimately enhancing the uptime and dependability of your machinery. The platform accommodates a variety of data collection techniques, such as manual route-based, sensor-based, inline, and wireless periodic monitoring, thus providing a comprehensive and economically viable approach tailored to the specific needs of each asset. Moreover, SmartCBM includes an array of proprietary tools for thorough monitoring and reporting of asset conditions, which aids in formulating maintenance strategies that address design-failure modes, thereby improving equipment reliability and availability. Its versatility and effectiveness make it an indispensable tool for organizations seeking to enhance their maintenance processes and reduce operational risks.

MachineMetrics Industrial IoT Platform transforms your shop floor data from insights into actions with powerful apps that reduce machine downtime, increase your throughput, and maximize profitability driven by your manufacturing equipment.

Predator MDC is real time machine monitoring software. It automatically collects, charts, and processes real-time shopfloor manufacturing data, including OEE, idle time and machine downtime. Predator MDC improves manufacturing by providing accurate shop floor productivity metrics and KPIs to help improve operations and make better decisions. Predator MDC keeps you informed about your manufacturing performance. It measures how efficiently your machines are used, the productivity of your workers and the production rates. Predator MDC allows you to compare continuous improvement results in lean manufacturing efforts. Predator MDC organizes real-time data into actionable metrics and KPIs for availability, quality, and performance. With just a few mouse clicks, you can access KPIs or metrics for specific machines as well as rolled up KPIs or metrics for entire departments across multiple plants.

Discover a user-friendly Industry 4.0 solution tailored for your manufacturing business. We empower manufacturers to boost the efficiency and dependability of their production assets by utilizing IoT for gathering data, alongside our exclusive AI for predictive analytics, and a comprehensive platform offering actionable insights. By seamlessly integrating data from various sources, we enhance maintenance processes through predictive AI, thereby extending the lifespan and efficiency of machines. Our data-driven strategy fosters ongoing improvement by incorporating condition monitoring IoT sensors and gateways, a cloud-based data integration platform, and AI-enhanced predictive analytics algorithms, culminating in prescriptive analytics that deliver actionable insights. Experience real benefits from our software, which is grounded in customer feedback and technology research and development, and witness how these innovations can transform your manufacturing operations for the better. By adopting our solutions, you can pave the way for a smarter future in manufacturing.

Building a dedicated team to create and sustain a connected solution from the ground up can span several years and cost millions of dollars. In contrast, Exosite offers ready-made solutions for condition monitoring, smart home applications, and OEM-connected products that can be launched on the Murano platform instantly, allowing you to start generating value immediately. Exosite's Murano and its pre-packaged solutions are typically offered as multi-tenant hosted infrastructure, which is overseen and supported by the Exosite Dev-Ops team for optimal performance. For organizations that need to keep their software and data within their own infrastructure, single-tenant and on-premise hosting alternatives are also available. This flexibility empowers you to confidently manage a growing array of connected devices, users, analytics, and data storage needs. By utilizing Exosite’s Murano platform, you can effectively navigate the complexities of scaling your infrastructure, enabling you to concentrate on enhancing your business operations and strategies.

Discover everything essential for gaining critical insights into your valuable assets with ExoSense®. This user-friendly condition monitoring application is designed for quick deployment, providing operational visibility into industrial assets, systems, and equipment. Its intuitive configuration environment allows for easy customization of branding, themes, user hierarchies, and roles without any coding required. You can set up the application in less than an hour, connect pre-configured devices in just a day, and deliver a functional solution to customers within a week. This approach eliminates substantial initial costs, extensive development timelines, and the need for an internal DevOps team, making IoT solutions both practical and economical. ExoSense operates on the Murano IoT platform, which ensures the necessary security, scalability, and integration capabilities for enterprise IoT applications. Utilize ExoSense to effectively monitor equipment status and performance, manage various user and asset groups, create customized insights and dashboards, and set up tailored alerts and notifications, enhancing overall operational efficiency. The versatility of ExoSense empowers organizations to adapt quickly to changing demands and optimize their asset management strategies seamlessly.

DNC Software can be used for any brand, connection type, and age of CNC machines. Machine monitoring and CNC data collection provide real-time analytics and OEE metrics to improve shop floor networking. Revision control and document management via production data management to comply with ISO standards. Uses protocols such as MTConnect and Fanuc FOCAS. Take control of your tooling inventory and organize your tool crib. The Industrial Internet of Things (IIoT) is your future. Connect your machines to the latest wireless and wired serial hardware that is proven with hundreds of controls. Ethernet connectivity can revolutionize your shop floor. Replace floppy disk drives. To simplify transfers, add USB ports to machine controls. Improve your shop floor network. Make your legacy machines last longer. We are also experts in serial cabling RS232. Shop Floor Automations has all the tools and knowledge to automate your plant.

hIOTron's industrial machine monitoring solution is an all-encompassing system designed to facilitate real-time oversight and analysis of your machinery. This innovative product allows users to monitor machine efficiency, identify irregularities, foresee potential failures, and organize maintenance tasks, ultimately enhancing operational uptime and minimizing downtime. The system is equipped with various sensors and devices that gather essential data from your machines, including metrics like temperature, pressure, vibration, and other critical operational indicators. This information is relayed to a central hub, where it undergoes analysis through sophisticated analytics and machine learning techniques to uncover significant patterns and trends. Furthermore, the hIOTron platform features an intuitive dashboard that presents real-time data, essential performance metrics, and notifications. In addition, it offers comprehensive reports and analytical insights that empower users to grasp machine performance thoroughly and pinpoint opportunities for enhancement, ensuring a more efficient industrial operation overall.

JobPack® offers specialized scheduling and analytics software aimed at enhancing the operational efficiency of metal cutting manufacturers in sectors such as aerospace, automotive, and job shops. This software can either seamlessly connect with your existing ERP system or function independently, facilitating real-time communication between your machines and staff. By identifying bottlenecks and promoting best practices, JobPack empowers you to fully realize your shop's capabilities through its powerful production management tools. The intuitive production scheduling feature enables smarter shop management at a glance, allowing machines and personnel to collaborate effectively to adjust in real time and optimize throughput. Its adaptable design ensures smooth integration across various departments within your organization, providing valuable insights and improvements for plant managers, purchasing directors, CEOs, and IT professionals alike. Ultimately, JobPack streamlines operations, ensuring that every aspect of your manufacturing process is aligned for maximum efficiency and productivity.